Module 5 of 6

Capacity & Scaling

When to hire, who to hire, and when NOT to hire

The Growth Illusion

Every business talks about growth like it's unlimited. More clients, more projects, more revenue. But growth doesn't come from demand alone—it's capped by one hard number:

How many billable hours your team can actually deliver. That's your capacity.

The Capacity Formula

PEOPLE × BILLABLE HOURS/WEEK × WEEKS = ANNUAL CAPACITY
5 employees × 30 hrs/wk × 48 weeks = 7,200 billable hours

At $100/hour, that's a revenue ceiling of $720,000/year. Not a penny more, no matter how much you sell.

The Dangerous Assumption

Most owners assume the bottleneck is sales. "If we just had more leads, we'd grow." But if capacity is maxed, more sales just pile up projects you can't deliver.

When you oversell capacity:

Before You Hire: Check Utilization First

Here's the trap: you feel maxed out, so you hire. But if your current utilization is only 60%, you don't have a capacity problem—you have an efficiency problem.

Current State Diagnosis Action
Utilization < 70% Efficiency problem Fix scheduling, reduce non-billable time
Utilization 70-85% Healthy, room to grow Optimize before hiring
Utilization > 85% Approaching true capacity Start planning to hire
Utilization > 95% Maxed out / burnout risk Hire now or turn away work
Hiring at 60% utilization just means more payroll bleeding into idle time. Fix utilization first.

The Hiring Math

When you do need to hire, here's how to think about it. A new employee isn't just salary—it's a bet that you can generate enough billable hours to cover their fully-loaded cost.

New Hire Break-Even Calculation:

Item Amount
Salary $52,000
+ Taxes, benefits, overhead $15,778
= Total Cost $67,778
÷ Target billable hours (1,800)
= Floor Rate $37.65/hr

If you bill this person at $75/hr with 75% utilization (1,350 hours), they generate $101,250 in revenue against $67,778 in cost. That's $33,472 gross profit.

But at 50% utilization? $67,500 revenue against $67,778 cost. You just lost money hiring them.

W-2 vs. Subcontractor

Not every capacity gap requires a W-2 employee. Subcontractors have a different risk profile:

Factor W-2 Employee Subcontractor
Cost when idle Full salary + benefits $0
Cost when working Floor rate (~$38/hr) Their rate (often higher)
Control High (your schedule, your way) Lower (their availability)
Training investment Yours to build They come skilled
Ramp-up time Weeks to months Immediate (ideally)
Best for Consistent, predictable demand Variable or overflow work
Rule of thumb: Use subs for overflow and spiky demand. Hire W-2 when you have consistent, predictable work that justifies the fixed cost.

Signs You're Ready to Hire

Signs You're NOT Ready

Bottom Line

What's Next

You've got the full toolkit now: floor rate, survival number, utilization, realized rate, and capacity. But here's the final question: Is all your revenue even worth keeping? In Module 6, we'll look at client profitability—which relationships actually make you money, and which ones you might need to fire.